Cowboy Hats

Cowboy Hats from The Last Best West

The Last Best Cowboy Hat – hand made quality hats. Our custom western hats are made the old west way – one at a time, starting with the best fur-felt hat body available – made in the USA – and fashion as fine a custom western hat as you can find.

ABOUT OUR BEAVER FUR-FELT HAT BODIES

Beaver Fur Felt is dense and virtually waterproof. It consists of beaver and/or rabbit/hare fur blended with felt to produce a material that lasts 5-10 times longer than wool-felt. A fine Beaver and Beaver blend fur-felt hat can be re- shaped numerous times, with just a steam source and a bit of patience. And is the premier material from which to manufacture fine hats.

As a general rule of thumb if a hat maker only describes their hat bodies as fur-felt, chances are it’s rabbit or Hare. Hat makers who use beaver fur-felt are proud of it and will state so. We sell 3 quality beaver blends of fine western hats – 5X, 20X and 100X. 5X is a blend of about 5% beaver with rabbit and felt. Our 20X is 50% beaver and our 100X is pure 100% beaver fur-felt.

GENERAL PRICING
– 5X – 335.00 5% BEAVER HAT BODY
– 20X – 460.00 50% BEAVER HAT BODY
– 100X – 750.00 100% BEAVER HAT BODY
– Prices for individual hat styles will vary

For an all weather hat – you can’t beat a pure beaver cowboy hat. Light, stiff, and fabulous looking it’ll shed what ever comes it’s way. 

The Last Best Cowboy Hat. One of a kind Fur-Felt Art.

Made to order. Made to last. Made in America.

  • Big Heat Handmade Fedora

    $355.00$770.00
    Big Heat Handmade Fedora Hat - our take on Glenn Ford's fedora from The Big Heat. {1953} The Big Heat features great fedoras in almost every scene, and this is our take on the Dave Bannion hat.
    • Crown: 5" inches
    • Brim 2 3/4"
    • Hatband: 2" Black grosgrain ribbon and bow.
    • Crown: Fedora
    • Brim: Hand shaped snap brim, with front dip. Bound
    • Color: Granite
    • Personalized with your name inside the crown
    • Hatband not sold separately
  • Josey Wales Cowboy Hat

    $375.00$780.00
    Josey Wales Cowboy hat - our take on this classic western movie hat Our version of the Josey Wales hat has a bound brim edge and a satin ribbon and bow for the hat band, with the optional cav cord over it. You can choose white, yellow, black, red, or 2 styles of officer for your cavalry cord. Shown in bone with optional heavy trail dust, and unsoiled in silver belly.
    • CROWN:4 1/2 inches
    • BRIM: 4"
    • Crown: Slight front pinch, Pecan top.
    • Brim: 1/2" Kettle Curl Bound
    • Hatband: 1" satin ribbon with optional Cavalry Cord
    • Color: Bone with optional heavy soiling And unsoiled in our classic silver belly color
    • Personalized with your name inside the crown
    • Hatband not sold separately
  • Solid Wood Hat Stretcher & Size Retainer

    Our solid wood hat stretcher is hand crafted and made in the USA.

    FOR SIZES 6 7/8 TO 8

    We recommend all customers who OWN a good hat, get a hat stretcher. If you have a tight hat this little tool is just the thing to stretch your tight hat to fit. It is a small cost for a tool that will keep ALL your hats fitting properly. As well, if you only wear your hat seldom; or have a number of hats you wear, you will find our wooden hat stretcher a valuable addition to maintaining the perfect shape and fit of your custom cowboy hat for long term storage or display.
      • The hat stretcher and retainer works on hat sizes 6 7/8 - 8
      • The hat stretcher is designed for Long Oval hats.
  • Out of stock
    This wood hat stand is an elegant and practical display solution for hats! Solid Wood Hat Stand - The Wooden Hat Stand is made from new, unfinished wood, glued and screwed together and comes fully assembled. Leave it as is or the wooden stand is ready to be stained or painted to suit your taste. In one of the pictures you will notice our hat retainer inside the hat on the stand. Using the retainer will keep the hat size and shape perfectly with no stress placed on the crown or brim, and now your hat is ready for long term display on our classic wooden hat stand.
      • Height: 13 1/2"
      • Base: 5 1/4" square -1 1/2" thick
      • Top: 4 3/4"
  • Out of stock
    Solid Wood Hat Stand PLUS Hat Stretcher -Two great items that fit perfectly together a Solid Wood Hat Stand and a Solid Wood Hat Stretcher & Size retainer to keep your hat in that perfect fit and size. The two pieces are designed to fit together so once your hat stretcher is inside the hat it fits on top of the stand for long term storage or display.
      • Hat Stand
      • Solid Wood
      • Height: 13 1/2" inches
      • Base: 5 1/4" square -1 1/2" thick
      • Top: 4 3/4"
      • Hat Stretcher/Retainer
      • Works on any hat
      • Works on hat sizes 6 7/8 to 8
      • Long Oval head shape
  • Captain Call Handmade Hat

    $355.00$770.00
    A custom cowboy movie hat from Lonesome Dove (1989) Our take on the hat style worn by Tommy Lee Jones The Tommy Lee Jones cowboy hat from Lonesome Dove. The Captain Call Handmade Hat is like the character simple, unrefined, and basic. A classic Boss of the Plains with a heavy dip front and back on the bound brim.
    • Crown: 6 inches
    • Brim: 4"
    • Crown: Open - uncreased
    • Brim: Bound Hand shaped dipped front and back.
    • Hatband: 1" grosgrain ribbon with bow
    • Color shown: Black in 20X fur-felt
    • hats ship in 6-8 weeks.
    • Personalized with your name inside the crown
    • Hatband not sold separately
  • Augustus Custom Handmade Hat

    $355.00$770.00
    augustus custom handmade hat style from the classic mini-series, Lonesome Dove (1989) Loveable old Ranger Augustus McCrae is the scalawag that keeps the Hat Creek Cattle Company loose and is a great counter balance to the salty Woodrow Call.  This style of old west crown with it's 3 pinch cavalry creasing was first called the "Tom Mix" after the early movie star, and then became known as "The Gus" crease because of  Lonesome Dove. This is a great look for both men and women! 250_white_filials
    • CROWN: 6 inches
    • BRIM: 4"
    • Crown: Modified 3 pinch cavalry
    • Brim: Hand worked and rolled
    • Hatband: Custom 1/2" leather twist
    • Color shown: Sand
    • hats ship in 12-14 weeks
    • Personalized with your name inside the crown
  • Jake Spoon Lonesome Dove Hat

    $385.00$810.00
    Jake Spoon Lonesome Dove Hat - our take on the Robert Urich hat style from the mini-series (1989) This is a big dang hat – befitting the self-centered character deftly played by Robert Urich. Everything is about Jake and this thoughtless, arrogant, gambler makes a bad choice and ends up riding with the wrong crew. We start with an over-sized hat body to make the Jake Spoon.
    • Crown: 6" inches 4 dent military
    • Brim: 4 3/4 inches Kettle curled/hand rolled with bound edge
    • Hatband: Matching 1" Satin Ribbon/Bow
    • Color: Sahara
    • hats ship in 6-8 weeks
    • Personalized with your name inside the crown
    • Hatband not sold separately
  • Young Jake Custom Hat

    $385.00$815.00

    Our take on the Young Jake Custom Handmade Hat from Comanche Moon.{2008}.

    We start with an over sized hat body to make the Young Jake hat style with its tall modified 4 dent military crown and a extra wide brim for great sun and weather protection. Walk around in your own shade with this big brimmed hat!
    • Crown 6 inches
    • Brim 4 3/4"
    • Crown: Modified Sagebrush
    • Hatband: 1" Satin Ribbon/Bow
    • Color shown: Bone
    • Brim: Kettle curl/handroll – Bound
    • Personalized with your name inside the crown
    • Hatband not sold separately
  • Samuel Jones Movie Hat

    $380.00$770.00
    Our version of the Samuel Jones Movie Hat - from The Missing The Samuel Jones Hat is the one worn by Tommy Lee Jones, as Samuel Jones, a  white man turned Apache, who returns to his estranged daughter in time to try and rescue his grand-daughter from slave traders. Like the character there is nothing fancy about this hat, a simple open crowned cowboy hat with a bit of a pencil roll.
    • CROWN HEIGHT: 5" INCHES Open
    • BRIM: 4" 1/2" Pencil roll, with a gentle hand roll - Bound.
    • Color: Pecan
    • Hatband: Satin Ribbon with bow, with matching bound edge.
    • Personalized with your name inside the crown
  • Butch Cassidy Cowboy Hat

    $390.00$770.00
    Our take on the Butch Cassidy Cowboy Hat - Paul Newman was one of the great actors of his generation and by the time he made Butch Cassidy...he was a big box office attraction and a darling of the critics. This is our version of the Butch Cassidy cowboy hat Newman wears in many scenes of this classic 1960s western film. 
    • Crown: 5 inches
    • Brim: 3 inches
    • Color: Whiskey
    • Crown: Telescope
    • Brim: Open Gentle hand roll
    • Hatband: Custom 1" embossed green suede.
    • Personalized with your name inside the crown
  • Sundance Kid Cowboy Hat

    $390.00$770.00
    Sundance Kid Cowboy Hat - Our take on a classic western movie hat the hat worn by Robert Redford in 1969s, Butch Cassidy and the Sundance Kid.  This hat is pretty nondescript and is a good representation of the type of hat that would have been seen in the later half of the 19th century on many of the cowboys riding through the west.
    • Crown: 4 1/4" inches Telescope
    • Brim: 3 1/4 inches open with a gentle hand-roll
    • Color: Chocolate with light trail dust
    • Hatband: 1/2" distressed brown leather
    • Personalized with your name inside the crown
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