Hat Size

Hat Size

Size Chart

BEST PRACTICES!

If you are new to wearing sized hats it is always a good idea to visit your nearest mall and try on a few.  That way you know the fit and what your size is. 

  • Most hat sizes have only 3/8th of an inch difference between them, so just a 1/4 inch makes a big difference in the fit of a sized / fitted hat.

  • If you are a hat person, order your usual North American hat size. Our sizing is the same. The chart gives our standard hat sizing and the corresponding European sizes.

  • If you tell us a stetson or resistol in a size 7 3/8 is a little tight/loose that is information that helps us fine tune the fit for you.

  • If you own a good hat, and can’t remember the size, turn the sweatband down and look at the underside. Most good hat makers will write key info on the back, including the hat size.

  • If you only know your hat size in cm, find the corresponding hat size at right to order, then add your size in cm to the production notes as you put your hat order together.

soft tape measure

If you wish to confirm your hat size by measuring your head 

  • You’ll need a friend, and a soft tape measure to measure with. You know – the type the fella uses to measure your trouser inseam.

  • Look straight ahead and have your helper measure your head. Using the soft tape – they should measure over your hair, just above your ears, and a half inch above your eye brows.

  • Make sure the tape is slightly slack – but not loose. You should be able to feel the tape but it should not be tight – or the fit will be as well! Measure twice – to be sure. BUT ONCE AGAIN NEVER MEASURE TIGHT.

  • Match your head measurement to the closest corresponding hat size and enter it in the production notes section of the order.

WHEN YOU GET YOUR HAT

Your hat comes with a couple of  felt stays that slide up under the sweat band should the hat be slightly loose. They act as a shim. And should the hat be a touch snug the hat stretcher that comes with it will solve that. And if worse comes to worse, we will get the hat back and re-block it to the right size. We make sure that all clients get a hat that fits. 

Refund Policy
We are making a hand made Custom Old West, or Western Movie Hat for you. You will keep it. 99% of orders everything will go smooth. In the odd situation where it doesn’t – we will make you happy, and get it right 100% of the time.

Our Most Common Hat Question

Q: I’m looking for a ____ Hat. I checked your product catalog and didn’t see it. Can you make it? 
A: In most cases, yes. I’m sure you can appreciate it’s just not possible to show all the different variations of crowns and brims. If it’s made from fur-felt and you can supply us a good picture – yes we can make it.

Generally we already carry the same style of hat, we just shape it based on the photo or if it’s a movie hat we shape it from watching the movie and seeing the hat from all possible angles to get the look just so. We can do up to a 6″ (inch) high crown and a 5″ wide brim.   click for the rest of our hat facts

  • Josey Wales Cowboy Hat

    $355.00$760.00
    Josey Wales style Cowboy hat - our take on this classic western movie hat Our version of the Josey Wales Cowboy Hat has a bound brim edge and a satin ribbon and bow for the hat band, with the optional cav cord over it. You can choose white, yellow, black, red, or 2 styles of officer for your cavalry cord. Shown in sand with optional heavy trail dust, and unsoiled in silver belly.
    • CROWN:4 1/2 inches
    • BRIM: 4"
    • Crown: Slight front pinch, Pecan top.
    • Brim: 1/2" Kettle Curl Bound
    • Hatband: 1" satin ribbon with optional Cavalry Cord
    • Color: Bone with optional heavy soiling And unsoiled in our classic silver belly color
    • Personalized with your name inside the crown
    • Hats ship in 6-8 weeks
    • Hatband not sold separately
  • Thing Movie Hat

    $390.00$810.00
    Our take on Kurt Russell's hat from the Thing. The Thing Movie Hat - This 4 dent military style has the largest dimensions we can make. A 6 inch crown with a 5" brim. If you'd like the brim flatter on the sides, just put that request in the Production Notes box below.
    • Crown: 6 inches
    • Brim: 5"
    • Crown: 4 Dent Military
    • Color Shown: Chocolate
    • Brim: Hand Shaped -open
    • Hatband: Wrapped 3/4" distressed leather strapping/windstring
    • Personalized with your name inside the crown
    • Hats ship in 6-8 weeks

  • Big Heat Handmade Fedora

    $335.00$750.00
    Big Heat Handmade Fedora Hat - our take on Glenn Ford's fedora from The Big Heat. {1953} The Big Heat features great fedoras in almost every scene, and this is our take on the Dave Bannion hat.
    • Crown: 5" inches
    • Brim 2 3/4"
    • Hatband: 2" Black grosgrain ribbon and bow.
    • Crown: Fedora
    • Brim: Hand shaped snap brim, with front dip. Bound
    • Color: Granite
    • Personalized with your name inside the crown
    • Hats ship in 6-8 weeks
    • Hatband not sold separately
  • Fred Dobbs

    $335.00$750.00
    The Fred Dobbs fedora - our take on the hat from the classic  Bogart film, - Treasure of the Sierra Madre. (1948) One of our all time favorite films this hat is a new version of the ratty top that Bogart sports as the living-on-the-edge adventurer, Fred C. Dobbs. A classic fedora from the last best west shown here in our rich charcoal color.
    • CROWN: 5 inches
    • BRIM: 2 3/4 inches
    • Hatband: 1" Grosgrain ribbon and bow.
    • Crown: Fedora
    • Brim: Snap Brim, hand shaped
    • Color shown: Charcoal
    • Personalized with your name inside the crown
    • Hats ship in 6-8 weeks

  • Custom Handmade Medicine Pouch - A cowboy needs a handy pouch to store his "needful things" in. Like cartridges, matches, money, keys, or even medicine! This beauty is well-made and will give you good service. Back loop is 2 1/2" wide - big enough to slide over virtually any gun belt. Heavy grain cowhide with concho, bone button and leather tie.
  • Leather Covered Canteen

    $145.00$190.00
    Leather Covered Canteen - Cloth wrapped canteen body for insulation, and then more insulation from the custom leather cover. Mouth piece and cap are plastic for hygienic reasons. For an extra 45 dollars we will put 2 initials on your leather covered canteen and surround it with border edging.

Complete Product Index