Custom Ordering Process

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Cowboy Hat NewsCustom Ordering Process

Our Last Best West cowboy hats and leather are made in America from the finest materials available. Hats ship in 6-8 weeks. Leather in 3-5 weeks.

Once your custom hat or leather order is received, we send a follow up email with a PRODUCTION RECEIPT for you to confirm your order details a final time before it goes into our production queue.

In most cases, if it was made in the Past – it can be made in the Present.

Largest hat we can make has a 6 inch crown and a 5 inch brim. 

Click for answers to our most common hat questions

MODIFICATIONS/CHANGES TO OUR STANDARD HATS
Most hats are variations of cowboy hats we already make. There are over a 170 hats in our hat catalog, and lots of neat stories to go along with them. Check through the catalog, and once you find a similar CROWN style to the hat you are looking for, place your order.

Enter any changes to our standard hat in the PRODUCTION NOTES section of the order. Example: You want the SHANE hat worn by Alan Ladd. You order the HIDALGO and in the PRODUCTION NOTES put SHANE VERSION PLEASE. When you are sent your PRODUCTION RECEIPT any changes you asked for will be clearly marked.

Please email us at [email protected] if you are having trouble and we will be happy to assist you in getting your order right.

You should find our website easy to get all the information you need when ordering, simply by clicking on the tabs 1/2 way down each product page. There you will find our hat colors, leather colors, options and instructions for hat sizing, measuring yourself for a gun belt, and other useful information about our products. 

Option Tabs

Questions quote requests and comments please email to: [email protected] 

ORDER DESK and OFFICE HOURS
Monday to Friday 11 AM to 6 PM Eastern
T: 1-866-207-1909

PLEASE NOTE

If you are expecting an e-mail from us, and do not receive one within 24 hours, check your SPAM or JUNK mail folders, as sometimes your e-mail service will intercept legitimate e-mails.

  1. We are an Internet based business. We ask that custom hat and leather customers have an e-mail address, so that you are able to receive and confirm the details of your order.

  2. We will be happy to answer your questions when you place your phone order by calling 1.866.207.1909.

Solid Wood Hat Stretcher

ALL HAT ORDERS SHIP WITH A WOODEN HAT STRETCHER.

A $25 DOLLAR VALUE. NEW HAT PURCHASES ONLY.

Wooden Hat Stretcher FITS SIZES 6 7/8 – 8

We recommend all customers who OWN a good hat, get a hat stretcher. It Is a small cost for a tool that will help keep ALL your hats fitting properly.

As well, if you only wear your hat seldom; or have a number of hats you wear, you will find our wooden hat stretcher a valuable addition to maintaining the perfect shape of your custom cowboy hat.

The Last Best West

Friends of The Last Best West

  • Josey Wales Cowboy Hat

    $355.00$760.00
    Josey Wales style Cowboy hat - our take on this classic western movie hat Our version of the Josey Wales Cowboy Hat has a bound brim edge and a satin ribbon and bow for the hat band, with the optional cav cord over it. You can choose white, yellow, black, red, or 2 styles of officer for your cavalry cord. Shown in sand with optional heavy trail dust, and unsoiled in silver belly.
    • CROWN:4 1/2 inches
    • BRIM: 4"
    • Crown: Slight front pinch, Pecan top.
    • Brim: 1/2" Kettle Curl Bound
    • Hatband: 1" satin ribbon with optional Cavalry Cord
    • Color: Bone with optional heavy soiling And unsoiled in our classic silver belly color
    • Personalized with your name inside the crown
    • Hats ship in 6-8 weeks
    • Hatband not sold separately
  • Thing Movie Hat

    $390.00$810.00
    Our take on Kurt Russell's hat from the Thing. The Thing Movie Hat - This 4 dent military style has the largest dimensions we can make. A 6 inch crown with a 5" brim. If you'd like the brim flatter on the sides, just put that request in the Production Notes box below.
    • Crown: 6 inches
    • Brim: 5"
    • Crown: 4 Dent Military
    • Color Shown: Chocolate
    • Brim: Hand Shaped -open
    • Hatband: Wrapped 3/4" distressed leather strapping/windstring
    • Personalized with your name inside the crown
    • Hats ship in 6-8 weeks
  • Rigby Reardon

    $335.00$750.00
    Rigby Reardon Fedora - our version of the hat from Dead Men Don’t Wear Plaid. {1982} Dead Men Don’t Wear Plaid may be the cleverest movie in the history of film. This was the first film that cut in classic film scenes and legendary film stars into the plot and dialogue of the story.

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    • Crown: 5"
    • Brim 2 3/4" inches
    • Hatband: 2" Grosgrain ribbon and bow.
    • Crown: Fedora
    • Brim: Snap Brim, hand shaped Open
    • Color: Black
    • Personalized with your name inside the crown
    • Hats ship in 6-8 weeks
  • Indiana Jones Adventure Hat

    $335.00$750.00

    Our take on the Indiana Jones fedora from the Indiana Jones movie.

    A classic fedora crown with a rakish curve to the brim brought this old hat back into public favor with the enormously popular Indiana Jones movies. Harrison Ford established himself as one of the top leading men in Hollywood with his portrayal of Archaeologist turned Treasure Hunter, Indiana Jones in 1981. We have modified the look of our Indiana Jones Adventure Hat by doing a 3 1/2" inch brim for better weather protection. If you wish the 2 3/4" inch brim (like the movie hat) just request it in the production notes as you put your hat order together below.
    • Crown: 4 inches
    • Brim 3 1/2" inches
    • Hatband: 1" Satin ribbon w/bow OR leather
    • Crown: Fedora Pinch
    • Brim: Hand Rolled Open
    • Color Shown: Pecan
    • Personalized with your name inside the crown
    • Hats ship in 6-8 weeks

Complete Product Index