custom handmade hat

  • Hoppy Handmade Cowboy Hat

    $400.00$785.00
    Hoppy Handmade Cowboy Hat - This crown shape comes from early years of the 20th century and was known as the Champie in bygone days. This hat style was made famous by William Boyd as Hopalong Cassidy, in his 1930 and 40s era B-Movies.
    • Crown: 6 inches Crown: Champie Crease
    • Brim: 4 1/2" inches Kettle Curl and hand rolled- with  bound edge
    • Color Shown: Black
    • Hatband: 1" Grosgrain ribbon and bow.
  • Ike Clanton Movie Hat

    $355.00$780.00
    Our take on the Ike Clanton Movie Hat - from Tombstone {1993}  The 4 dent military style crown was a common crown treatment in the old west. This hat with the pushed up front was worn by Stephen Lang as the cowardly drunk, Ike Clanton, in one of Hollywood's all time great western's - Tombstone. You may want to add one of our horse hair hat bands to complete the look.
    • Crown: 4 1/2" inches modified 4 soft dent military.
    • Brim: 4" inches Hand shaped front pushed up - Bound
    • Color Shown: Whiskey
    • Hatband: 1 inch satin with bow
  • Jake Spoon Lonesome Dove Hat

    $385.00$810.00
    Jake Spoon Lonesome Dove Hat - our take on the Robert Urich hat style from the mini-series (1989) This is a big dang hat – befitting the self-centered character deftly played by Robert Urich. Everything is about Jake and this thoughtless, arrogant, gambler makes a bad choice and ends up riding with the wrong crew. We start with an over-sized hat body to make the Jake Spoon.
    • Crown: 6" inches 4 dent military
    • Brim: 4 3/4 inches Kettle curled/hand rolled with bound edge
    • Hatband: Matching 1" Satin Ribbon/Bow
    • Color: Sahara
    • hats ship in 6-8 weeks
    • Personalized with your name inside the crown
    • Hatband not sold separately
  • John Elder Movie Hat

    $370.00$785.00
    John Elder Movie Hat - John Elder isn't very popular around town.  He starts asking questions about how his mother lost the family ranch, in The Sons of Katie Elder. This is one of those formula westerns from the 1960s. Dean Martin, Earl Holliman, and Michael Anderson Jr. play 3 of the brothers.  All three come home for their mother's funeral. Its not long before they start hearing whispers about their father being murdered and their mother cheated out of the family ranch.
    • Crown: 6" inch modified pecan top with side pinch.
    • Brim: 4" inches Hand shaped-Open.
    • Color Shown: Chocolate.
    • Hatband: 2 strands of twisted lace, tied cavalry style. Shown with optional wind string.
  • Jolan Custom Dress Hat

    $355.00$770.00
    Jolan Custom Dress Hat - More of a Town Hat Design, the Jolan has a small brim and was a popular look with people of substance in the West of the late 19th and early 20th Centuries. Essentially the same design as the Champie and the smaller brim makes it a great look for women.
    • Hatband: 1 1/2 inch satin with bow.
    • Crown: Creased
    • Brim: Kettle Curl Bound
    • Color: Black
  • Josh Randall Cowboy Hat

    $375.00$780.00
    Steve McQueen wore this hat style in his first starring role on TV as Josh Randall the young Bounty Hunter, in the series Wanted Dead or Alive. Our Josh Randall Cowboy Hat is a short crowned hat with a telescope crown and a hand roll to the brim. Available in all colors - see color tab below for a complete list of our colors.
    • CROWN: Telescope 4 1/4" inches
    • BRIM: 3 1/2" Hand rolled - Open
    • Color Shown: Chocolate with optional medium soiling
    • Hatband: Custom 3 braid 1/2" buckskin leather
  • King Of The Sagebrush Hat

    $400.00$810.00
    King Of The Sagebrush Handmade Hat - A client had us take our Wild Bill and put a homberg dent in the crown, changed the hatband and voila an instant B-western Classic!
    • Crown: Homburg Dent
    • Color: Undyed Natural.
    • Brim: Kettle Curl Bound Edge Hand shaped
    • Hatband: 1 1/2 inch satin with 1898 bow.
    • Personalized with your name inside the crown
  • King Schultz custom hat style is basically a modified bowler. By that we mean that the five {5"} inch crown is bowler round and the brim is wider and flattened out, compared to a standard bowler. Masterson Bowler, Butch Cassidy Bowler
    • Color Shown: Granite
    • Crown: 5 inches Open or un-creased.
    • Brim: 2 1/4" Kettle Curl and hand shaped-Bound.
    • Hatband: 2" black grosgrain ribbon and bow
  • LaBoeuf Cowboy Movie Hat

    $390.00$830.00
    Our version of the LaBoeuf Cowboy Movie Hat - from True Grit (2010)} the matt damon cowboy hat  The Coen Brothers' remake of True Grit is a fine retelling of a favorite western from 1969 that featured an Oscar winning performance. Movie hat is undyed natural.
    • Color Shown: Sahara
    • Crown: 4 3/4" inch modified reverse tycoon
    • Brim: 4" inches Hand Rolled curled higher on the right - open
    • Hatband: hand made 1" dark leather with 2 buckles
  • Lady Custom Movie Hat

    $355.00$770.00
    Lady Custom Movie Hat - our take on the Sharon Stone hat from The Quick and the Dead (1995) Hat has a variation of a cattleman’s crease, with a gentle hand roll to the brim. Version shown has a 1/4" satin ribbon and bow, tied off Cavalry style. You can add a horsehair hatband at checkout for that extra special look!  Select your options easily as you build your hat below.
    • CROWN HEIGHT: 5" inches
    • BRIM: 4"
    • Crown:Modified Cattleman
    • Color:Black
    • Brim:hand rolled –Open
    • Hatband: 1/4" satin ribbon/cavalry tied on left.
    • Personalized with your name inside the crown
  • Lady Ranger Custom Hat

    $375.00$785.00

    Lady Ranger Custom Hat - We made this Rocky Mountain Ranger with optional light trail dust for a lady cowboy ranching near Medicine Hat. Order it with or without trail dust. Easily make your selection during the checkout process.
    • Crown: 3 pinch Cavalry
    • Color: Dyed Natural
    • Brim: Gentle hand roll –Open
    • Hatband: Custom 1/2" 2 braid leather tied at the back.
    • Personalized with your name inside the crown

  • Lady Tristan Custom Hat

    $375.00$785.00
    Lady Tristan Custom Hat - A lady rancher in Wyoming wanted a good working cowboy hat, and liked the looks of our popular Tristan style from the classic Brad Pitt western, Legends of the Fall. So we lowered the crown a half an inch and shortened the brim. Shown with the bow on the right, in our undyed natural color with a contrasting silver belly bound edge and hat band.
    • Crown: Pinched front, Pecan top
    • Color: Undyed Natural
    • Brim:hand rolled –Bound
    • Hatband:1" satin ribbon tied on right.
    • CROWN HEIGHT: 4 3/4" front; 3 3/4" back
    • BRIM: 3 3/4"
    • Personalized with your name inside the crown
  • Our take on the Last Stand at Saber River Hat The Paul Cable Cowboy Hat, worn by Tom Selleck in the TNT TV Movie from 1997. This great looking hat is shown in our BONE color with medium trail dust. Select your options as you put your order together below.
    • Crown: 6" inches Modified Sagebrush
    • Brim: 4" inches Hand Rolled with Bound Edge
    • Color Shown: Bone with optional medium trail dust
    • Hatband: 1/4" ribbon tied cavalry style With optional wind string
  • Lieutenant Colonel Kilgore Hat - This hat is a higher crowned variation of a cavalry slouch hat, with an unbound brim, dating back to the mid 1800s. We have a 1 inch satin ribbon and bow for the hatband with the cavalry cord slid over top. The crown shape makes this hat a cousin to our Little J hat.
    • Crown: 6 inches
    • Brim 4 inches
    • Color Shown: Black with optional light trail dust.
    • Crown: Modified Slouch.
    • Brim: Hand rolled-Open.
    • Hatband: Satin Ribbon and bow with optional Cavalry Cord.
  • Sale!

    Line Dancer Ready to Ship Hat

    Original price was: $810.00.Current price is: $710.00.
    Line Dancer Ready to Ship Hat - Pure Beaver Size 7 3/8 In the early 1990s country music star, Garth Brooks, took his traditional country sound and mixed in pop music, and the popularity of country music soared. Clint Black, Alan Jackson, and the rest of Nashville rode shotgun and all of a sudden anything to do with the country or western lifestyle was in demand around the world.
        • CROWN: 4 1/4" Modified Canadian
        • BRIM: 4 3/4" Hand Curled and bound
        • Color: Sand
        • Hatband: 1″ satin ribbon w/bow.
        • Size 7 3/8 with Burgundy Hat Liner
    THIS IS A READY TO SHIP HAT in like-new condition. Final sale.
  • Line Dancer Rodeo Hat

    $385.00$810.00
    Line Dancer Rodeo Hat - hand made by the last best west In the early 1990s country music star, Garth Brooks, took his traditional country sound and mixed in pop music, and the popularity of country music soared. Clint Black, Alan Jackson, and the rest of Nashville rode shotgun and all of a sudden anything to do with the country or western lifestyle was in demand around the world.
        • CROWN: 4 1/4" Modified Canadian
        • BRIM: 4 3/4" Hand Curled and bound
        • Color: bone
        • Hatband: 1″ satin ribbon w/bow.
        • Personalized with your name inside the crown
  • Line Rider Custom Hat

    $385.00$785.00
    Line Rider Custom Hat - Cowboys spend weeks sometimes months, in a line shack, riding the periphery during the day, looking for strays and checking fence.
    • Crown:Fat Dent Cattleman
    • Color:Dyed Natural
    • Brim: Hand Curled and Open
    • Hatband:1/2″ satin with bow. Matching bound edge
    • Personalized with your name inside the crown
  • Little Bill Daggett Hat

    $385.00$795.00
    Our version of the Little Bill Daggett Hat - From Unforgiven (1992)  Another hat design with an upswept front, very similar to our rodeo hat, The Cutter. We start with an oversized hat body so we can get the 4 1/2 inch brim width.
    • Crown: 5 1/4" inches
    • Brim: 4 1/2"
    • Color Shown: Pecan
    • Crown: Modified Cattleman
    • Brim: Hand shaped-Open
    • Hatband: 1/4" Cavalry ribbon
  • Magdalena Custom Handmade Hat - Our version of the hat from The Missing. (2003) The Missing is powerful film making that has a riveting story and one of the most evil bad guys on film; the Brujo. Not to mention the acting excellence of the cast. This is one intense western, with powerful themes and a great ending.
    • Crown:Texas Flat
    • Color:Pecan
    • Brim:Slight hand roll – front dip –Bound
    • Hatband:1 1/2" satin ribbon and bow on the right.
    • Personalized with your name inside the crown
  • Mattie Ross Custom Hat

    $375.00$770.00
    Mattie Ross Custom Hat - Our version of the Mattie Ross Hat - From 2010's True Grit. Not too much to this hat, a traditional Boss of the Plains with a short crown and brim.
    • Crown:Open – uncreased
    • Color:Pecan
    • Brim:Flat–Bound
    • Hatband:1" Black satin ribbon/with bow on the left.
    • Personalized with your name inside the crown
  • Money Round Custom Hat

    $390.00$785.00
    Money Round Custom Hat - Money Round at a Rodeo is the last day, when all the hard rides and bruises are forgotten as the cowboys vie for the Champion’s buckle and the fat pay envelope.
    • Crown: Cattleman"s Crease
    • Color:Bone
    • Brim: Hand Curled and Open
    • Hatband:1/2″ cloth with buckle.
    • Personalized with your name inside the crown
  • Monty Old West Dress Hat

    $375.00$780.00
    Monty Old West Dress Hat a classic town hat hand made by the last best west This crown creasing is a variation of the classic 3 pinch cavalry style from the late 1800s, and now a days called the Gus. A classic looking town hat - you'll feel comfortable wearing it in just about any situation and for any occasion. A smart look for cowgirls as well. In fact this hat is very close to the one Diane Lane wears in The Virginian (2000)
    • CROWN HEIGHT:  5" inches Modified Gus crease
    • BRIM: 2 3/4" Kettle Curl Open
    • Hatband: 1 1/2" Satin with Bow Color
    • Color: Sand
  • Nat Love Handmade Hat

    $400.00$810.00
    Nat Love Handmade Hat - Nat Love was one of the first African American Cowboys. He learned the cowboy's trade on Texas ranches, and in 1876 he won virtually every event at the Deadwood 4th of July Rodeo.
    • Color Shown: Bone.
    • Crown: Off kilter telescope.
    • Brim: hand shaped front pushed up-Open.
    • Hatband: 3/4" black leather with optional windstring.
    • Crown: 4 3/4"
    • Brim: 5"
  • Nevada Smith Movie Hat

    $375.00$780.00
    Our take on the Nevada Smith Movie Hat, worn by Steve McQueen. Brian Keith plays the world-wise mentor who teaches McQueen to handle a pistol, and sets him up with the skills needed to go after Malden's gang. Good story, good entertainment and some sharp looking hats.
    • CROWN HEIGHT: 5"
    • BRIM: 4"
    • Color Shown: Sand
    • Crown: Modified Cattleman
    • Brim: Hand worked-Open
    • Hatband: Twisted leather lace
  • Northwest Peak Cowboy Hat

    $390.00$800.00
    Northwest Peak Cowboy Hat by the last best west This 4 pinch peak was first shown in the Northwest in the 1880s. Today most State Troopers wear a version of this crown working, as do the Royal Canadian Mounted Police in Canada.
    • Color Shown: Dyed Natural.
    • Crown: 4 pinch peak.
    • Brim: Hand shaped-Open.
    • Hatband: Braided Leather
    • Crown: 6"
    • Brim: 4"
  • Officer’s Civil War Hat

    $355.00$790.00
    Officer's Civil War Hat - A traditional 1860s era cavalry hat hand made by the last best west Officer's Civil War Hat - Louis Kossuth was an immigrant from Hungary and in 1852 he introduced the "Slouch Hat" style to America. Over the next decade the term came to signify almost all soft creased hats with medium or wider brims. Even a medium brim was an improvement over the European styled Kepis and Forage caps of the day. Shown in Union black, if you wish Confederate Gray - order silver mist.
    • Crown: 4 1/2" inches
    • Brim: 4 inches
    • Color Shown: Black.
    • Crown: 3 dent slouch.
    • Brim: Hand shaped with 1/2" Pencil Roll-Bound.
    • Hatband: 1" Satin with 1898 bow. Shown with optional windstring and cavalry cord.
  • Orry Main Custom Hat

    $375.00$770.00
    Orry Main Custom Hat - The 1980s were the decade of the mini-series, and the civil war era North and South was one of the best. Patrick Swayze played the young hero, pining for the abused married woman, played by the beautiful Leslie-Anne Down. Show hat is an undyed natural color.
    • Crown: 6 inches Slouch
    • Brim 4" inches Hand rolled-Open
    • Color Shown: Silver Mist
    • Hatband: Cavalry Cord
  • Pale Preacher Movie Hat

    $355.00$780.00
    Our take on the Pale Preacher Movie Hat - from Pale Rider (1985) A variation of the timeless Boss of the Plains design which was the first "Western Sombrero" made for the general public in 1865. Immortalized by The Preacher from that great western from Clint Eastwood, Pale Rider.
    • CROWN HEIGHT: 4 1/2"
    • BRIM: 3 1/2"
    • Color Shown: Black
    • Crown: Texas Flat
    • Brim: Hand worked-bound
    • Hatband: 1" Satin ribbon with bow
  • Pinkerton Custom Town Hat

    $355.00$770.00
     Pinkerton Custom Town Hat hand made by the last best west During the Victorian Era {1837-1901} this short top hat was one of the more common hat styles worn throughout the English speaking world. We have made the Pinkerton Custom Town Hat with everything from a 3 1/4" crown (musician) to a full 6 inch top hat. If you have specific crown and brim measurements, just enter them in the PRODUCTION NOTES below, as you build your hat order. This style also looks dynamite on women, and as a STEAM PUNK hat!
    • Crown: 4" inches Texas Straight
    • Brim: 2 3/4" Hand Shaped Bound
    • Hatband: 1 1/2" satin with bow.
    • Color: Black
    • Personalized with your name inside the crown
  • Poker City Jim Hat

    $400.00$810.00
    Poker City Jim Hat - Our take on a classic b-movie hat  One of our favorite b-western cowboy hats, the Poker City Jim B-Movie Hat was the hat style worn by actor Paul Fix, in the classic B-Western: The Desert Trail. The crown has the 3 pinch cavalry crease like the Wyatt and the classic B-Movie hand rolled and kettle curled brim.
    • Crown: 6" inches 3 pinch cavalry or Gus crease
    • Brim: 4 1/2" Kettle Curl Bound Edge Hand Rolled
    • Color: Black
    • Hatband: 1 1/2 inch satin with  bow.
    • Personalized with your name inside the crown
  • Quigley Cowboy Hat

    $410.00$850.00
    Quigley Cowboy hat - Pinches and dents on hat crowns originated by working cowboys so they could more easily pick up their hats. The 3 pinch cavalry style is likely the most common as this creasing allows you to easily pick up or handle your hat.  This is our version of the Quigley hat, and it comes with the hat band. Shown with optional wind string.
    • Crown: 6" inches Modified Cavalry
    • Brim: 4 3/4" Hand rolled-open
    • Color Shown: Undyed Natural Shown with optional medium trail dust
    • Hatband: Custom 1 1/2" Leather, shown with OPTIONAL Wind String
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  • Quirt Western Movie Hat

    $375.00$785.00
    Our version of the Quirt Western Movie Hat has a classic telescope crown, with a kettle curled and hand rolled and bound edge brim. For our money, 1947s Angel and the Badman, is one of the top 20 western movies ever made. And this classic western film has one of the great western character names in the history of western film, Quirt Evans. The Quirt Movie Hat style is also a similar version to the one worn by Will Smith as James West in the wacky 1999 western, the Wild Wild West - the brim is just rolled a little differently. We'll fashion it either way for you, just request the James West version in the production notes section of the order.
    • Color Shown: Navy Blue
    • Crown: Telescope
    • Brim: Pencil roll; Hand shaped-bound
    • Hatband: 1" Satin with bow
    • Crown: 4 1/4"
    • Brim: 3 1/2"
  • Randall Bragg Movie Hat

    $390.00$810.00
    Our take on the Randall Bragg Movie Hat - from Appaloosa {2008} Jeremy Irons crafts an intriguing Randall Bragg, a well dressed, well-connected, sophisticated Cattle Baron who gets what he wants, when he wants it. Appaloosa is such a good story, with all the actors doing a fine job of moving the story along. Our Randall Bragg Movie Cowboy Hat has a telescope crown, pencil rolled brim, and is then hand-shaped and rolled higher on the left. We have used 10 cut-out star conchos strung out along a piece of 1/2" inch of leather.
    • Color Shown: Black
    • Crown: 4" inches Telescope
    • Brim: 3 1/2" Pencil rolled and hand shaped-bound
    • Hatband: Custom 1/2" leather with 10 small star conchos. Includes custom windstring.
  • Republic Handmade Cowboy Hat

    $355.00$785.00
    Republic Handmade Cowboy Hat - Classic hat style from the early days of Hollywood. This hat shape was one of the most common worn by the early western film stars. You can see it being worn by the B-Western stars, in many of the westerns made at Republic Studios in the 1930s and 40s.
    • Color Shown: Silver Belly.
    • Crown: centre fire.
    • Brim: Hand shaped-Bound.
    • Hatband: 3/8" Grosgrain ribbon, tied cavalry style.
  • Sale!

    Rigby Reardon Ready to Ship Fedora

    Original price was: $355.00.Current price is: $305.00.

    Rigby Reardon Ready to Ship Fedora

    Rigby Reardon Ready to Ship Fedora – our version of the hat from Dead Men Don’t Wear Plaid. {1982} Dead Men Don’t Wear Plaid may be the cleverest movie in the history of film. This was the first film that cut in classic film scenes and legendary film stars into the plot and dialogue of the story. Final sale. More fedoras

    SOLD

    • Brim 2 3/4″ inches
    • Crown 5"
    • Hatband: 2″ Grosgrain ribbon and bow.
    • Crown: Fedora
    • Brim: Snap Brim, hand shaped Open
    • Color: Black in 5X Beaver Fur felt
    • Size 7 3/8
      THIS IS A READY TO SHIP HAT in like-new condition.
  • Rocky Mountain Ranger Cowboy Hat handmade by the last best west Our Rocky Mountain Ranger Cowboy Hat is a custom, handmade cowboy hat.  With this design we attempted to fashion a crown shape reminiscent of a ridge in the Alberta Rocky Mountains. We feel this back crease beautifully compliments the 3 pinch creasing we have worked into the front of the crown.
    • Hatband: 1" satin ribbon with an 1898 bow
    • Color: Undyed Natural
    • Brim: 4 inches
    • Crown: 6 inches
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