- Crown: 6 inches Slouch
- Brim 4" inches Hand rolled-Open
- Color Shown: Silver Mist
- Hatband: Cavalry Cord
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Orry Main Custom Hat - The 1980s were the decade of the mini-series, and the civil war era North and South was one of the best. Patrick Swayze played the young hero, pining for the abused married woman, played by the beautiful Leslie-Anne Down. Show hat is an undyed natural color. -
Custer Civil War Cowboy Hat - George Custer was as flamboyant an old west personality as any of his generation, and was anything but camera shy. Many pictures exist of Custer and this one was taken at the end of the Civil War {1866} when Custer still held his battle rank of Major General. We were proud to make a Custer for legendary guitarist, James Thornbury, formerly of Canned Heat.The color RUST IS UNAVAILABLE AT THIS TIME
- Crown: 4" inches soft pecan top
- Brim: 4 3/4" Hand shaped, centre right pushed up
- Color Shown: Rust (currently unavailable) with black bound edge
- Hatband: 1" inch black Satin with 1898 Bow
- Musician Favorite
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Our Boot Hill cowboy hat is shown in a new color for us - Black Cherry. If you look closely this black appearing hat has a warm under color - a deep cherry that is easiest to see in bright light.- Crown: 5" inches Modified Sagebrush
- Brim: 4 inches Kettle Curl with Bound Edge
- Color Shown: Black Cherry with black bound edge
- Hatband: 1" inch black Satin with 1898 Bow
- Check tabs below for our hat options and colors
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Wasey Hat - Modified Sagebrush shaped crown was one of the most common of the first few decades of the 20th century. Made famous in the early silent westerns by pioneering movie maker and star William S. Hart.- Crown: 5 inches
- Brim 4 3/4"
- Winchester version has a 3 1/2" brim and 1" leather hatband
- Color Shown: Undyed natural.
- Crown: Modified Sagebrush.
- Brim: Open.
- Hatband: 1" Satin with Bow.
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1898 Roughrider A new version of the original 1898 Spanish-American War 1st United States Volunteer Cavalry Hat. On our 1898 Roughrider Cavalry Hat we dropped the mesh air vent, but included the traditional military style side bow on the hat band. Order with or without the cavalry cord. Easily choose your hat options as you build your hat below. If you prefer the version without the side pinch just request it in the production notes.- CROWN: 4 1/4" in.
- BRIM: 3 1/2" in.
- Color Shown: Sahara.
- Available in all colors
- Crown: centre trench with side pinch.
- Brim: hand rolled-Open.
- Hatband: 1" Satin with 1898 bow.
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USMC M1902 Campaign Hat - The Few. The Proud. The Philippines. a classic old west military hat custom made by the last best west- Crown: 4 1/2" inches
- Brim 3 1/2"
- Color Shown: Pecan with optional light trail dust.
- Crown: Modified Slouch.
- Brim: Flat/Bent-Open.
- Hatband: 1 1/2" Satin with1898 bow.
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Republic Handmade Cowboy Hat - Classic hat style from the early days of Hollywood. This hat shape was one of the most common worn by the early western film stars. You can see it being worn by the B-Western stars, in many of the westerns made at Republic Studios in the 1930s and 40s.- Color Shown: Silver Belly.
- Crown: centre fire.
- Brim: Hand shaped-Bound.
- Hatband: 3/8" Grosgrain ribbon, tied cavalry style.
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Cole Jackson Cowboy Hat - The upswept crown on this hat is a classic look sported in many westerns throughout film history. This hat style is similar to The Tristan, Dodge City, Hidalgo and others!- Color Shown: Sand.
- Crown: modified 3 pinch cavalry.
- Brim: Hand shaped-Bound.
- Hatband: 1/2 inch ribbon tied cavalry style.
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John Elder Movie Hat - John Elder isn't very popular around town. He starts asking questions about how his mother lost the family ranch, in The Sons of Katie Elder. This is one of those formula westerns from the 1960s. Dean Martin, Earl Holliman, and Michael Anderson Jr. play 3 of the brothers. All three come home for their mother's funeral. Its not long before they start hearing whispers about their father being murdered and their mother cheated out of the family ranch.- Crown: 6" inch modified pecan top with side pinch.
- Brim: 4" inches Hand shaped-Open.
- Color Shown: Chocolate.
- Hatband: 2 strands of twisted lace, tied cavalry style. Shown with optional wind string.
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Hoppy Handmade Cowboy Hat - This crown shape comes from early years of the 20th century and was known as the Champie in bygone days. This hat style was made famous by William Boyd as Hopalong Cassidy, in his 1930 and 40s era B-Movies.- Crown: 6 inches Crown: Champie Crease
- Brim: 4 1/2" inches Kettle Curl and hand rolled- with bound edge
- Color Shown: Black
- Hatband: 1" Grosgrain ribbon and bow.
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King Schultz custom hat style is basically a modified bowler. By that we mean that the five {5"} inch crown is bowler round and the brim is wider and flattened out, compared to a standard bowler. Masterson Bowler, Butch Cassidy Bowler- Color Shown: Granite
- Crown: 5 inches Open or un-creased.
- Brim: 2 1/4" Kettle Curl and hand shaped-Bound.
- Hatband: 2" black grosgrain ribbon and bow
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The Little Hoss Cowboy hat - a great character hat style - hand made by the last best west
Little Hoss Cowboy Hat - A Doctor in upstate New York wanted this unique hat style for his rural practice. This town hat style and variations of it were seen in cities and towns all over the world in the 19th century.- Crown: 6 inches
- Brim: 2 3/4"
- Color Shown: Pecan in long haired Frontier fur felt
- Crown: Open or Uncreased
- Brim: hand rolled-Open
- Hatband: 1" Grosgrain ribbon and bow
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Rock'n Billy - A variation of our Little Hoss hat this hat has a slight pencil roll, bound edge and cavalry style hat band. We made this first hat for the guitar player in an English ZZ Top tribute band. Rock on Bubba!- Crown: 6 inches
- Brim 2 3/4"
- Color Shown: Pecan with optional medium Trail Dust.
- Crown: Open or Uncreased.
- Brim: Pencil roll and hand shaped-Bound Edge.
- Hatband: 1/4" chocolate ribbon, cavalry tied.
- Musician Favorite
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Dylan Thunder - Our take on The Rolling Thunder hat from the 1960s. Bob Dylan has some of the most dedicated fans, and his appeal is truly world wide. It should come as no surprise that there are festivals dedicated to bringing together all the various tribute singers of his timeless songs. We made this first hat, for one of them.- Crown: 4 1/4" inches
- Brim: 3 1/4"
- Color Shown: Silver Belly.
- Crown: Soft top dent.
- Brim: pencil roll, front pushed up slightly-Open.
- Hatband: 1" Grosgrain ribbon and bow
- Musician Favorite
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Our version of the Dylan Custom Town Hat - A 21st century updated version of his classic Rolling Thunder hat from the 1960s. This hat has a classic telescope crown, with a pencil roll, creating a dynamic and distinctive hat. A couple of musicians from Bavaria in Germany liked the hat that they had seen Bob Dylan wearing in a 2010 concert. So we made them two.- Crown 4 1/2" inches
- Brim 3 1/2"
- Color Shown: Bone
- Crown: Telescope
- Brim: Pencil rolled-Open
- Hatband: 1 1/2" Satin ribbon with Bow
- Musician Favorite
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Georgia Devil Cowboy Hat - This Charley Daniels hat style has the largest dimensions we can make: A 6 inch crown and a 5 inch brim. Some have a bigger brim dip front and back, some more of a brim curl, tell us which you favor and we will shape it just so.- CROWN HEIGHT: 6"
- BRIM: 5"
- Color Shown: Silver belly and Charcoal.
- Crown: modified cattleman.
- Brim: hand rolled-open.
- Hatband: 1" leather with nickel concho's and buckle.
- OR 1/4 inch cavalry ribbon
- Musician Favorite
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Our version of the Vin Tanner Movie Hat This is the hat style worn by Steve McQueen as the gunfighter Vin Tanner in the 1960s Magnificent Seven. The hat style is similar to the Texican, but the Vin hat has a shorter brim. To make the Vin movie grade add heavy trail dust during the checkout process.- Crown: 5" inches Modified Canadian
- Brim: 3 1/2" Hand shaped and rolled - Open
- Hatband: 1/4" cavalry
- Color Shown: Silver belly
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Texican Movie Hat - Our take on Audie Murphy's favorite Cowboy hat hand made by the last best west Audie Murphy was recruited by Hollywood because of his WWII fame, and was soon an up and coming movie star. He is best remembered for his westerns, of which he made several memorable ones. Films like Seven Ways from Sundown,The Texican, Destry, Gunsmoke, Ride a Crooked Trail, and The Unforgiven, are just a few.- CROWN HEIGHT: 4 1/2" Modified Canadian
- BRIM: 3 1/2" Hand shaped and rolled - Open
- Color Shown: Silver belly.
- Hatband: Custom 1" black leather.
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Our version of the 2nd hand lions movie hat is a classic 3 dent sagebrush crown with a contrasting hatband and bound edge - 2nd Hand Lions Movie Hat worn by Michael Caine as Garth. This hat is similar to the Conagher and a cousin of the Wasey. Check out the tabs below for our hat options and available colors. After you select your hat color, enter your hatband and bound edge color in the PRODUCTION NOTES. We send you an e-mail once the order comes in to confirm your hat details.- Crown: 6" 3 Dent Sagebrush
- Brim: 4" hand shaped-Bound
- Hatband: 1" Grosgrain ribbon and bound edge in BONE
- Color Shown: Chocolate
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Big Jim Cowboy Hat - A bigger brimmed version of our Jim West hat This big brimmed hat has the classic telescope crown with an old west roll to the big kettle curled brim.Big Jim Cowboy Hat is a great Range hat and has a 3 3/4" finished brim width, great for all weather conditions. Add our optional trail dust to take off the new hat shine!- Crown: 4 1/4 " Telescope.
- Brim: 3 3/4" inches Kettle Curled and hand rolled-Bound.
- Hatband: 1" Grosgrain ribbon and bow.
- Color Shown: Black with optional light trail dust.
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Our version of the Jim West Cowboy Hat - Robert Conrad's hat from the series, Wild Wild West (1965-69) We are excited to offer the exact dimensions of the original Jim West hat! One of our customers bought an original series-worn Robert Conrad hat at auction, from the iconic 1960sTV series The Wild Wild West. He was kind enough to supply us the exact measurements of the original. If you'd like a wider brim just request it in the PRODUCTION NOTES section of the order form below.- Crown Height: 3 3/4"
- Brim: 2 1/4"
- Color Shown: Black.
- Crown: Telescope.
- Brim: Pencil roll and hand shaped-Open.
- Hatband: 1/4" ribbon, and a second 1/2" band.
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Our version of the classic Wild Wild West Cowboy Hat has a Texas Flat crown and a wide 3 3/4" brim. Click on the tabs below to see our hat options and colors.- Color Shown: Sahara
- Crown: 4 1/2" inches Texas Flat
- Brim: 3 3/4" inches hand shaped and rolled-Open
- Hatband: 1" custom leather with buffalo side concho
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Honky Tonk Movie Hat - This elegant Town Hat or Dress Hat was a good match for legendary actor Clarke Gable. His raised eyebrow glare could make a man stop in his tracks and women swoon! Gable has such an engaging personality he makes most of his movies shine, and Honky Tonk is no exception.- Color Shown: undyed natural (click on tab below to view ALL colors)
- Crown: Texas Flat
- Brim: 3 1/4" Kettle curled and hand rolled with an open brim edge
- Hatband: Chocolate Brown 1 1/2" grosgrain ribbon and bow
- Crown Height: 4"
- Brim: with Kettle Curl
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Nat Love Handmade Hat - Nat Love was one of the first African American Cowboys. He learned the cowboy's trade on Texas ranches, and in 1876 he won virtually every event at the Deadwood 4th of July Rodeo.- Color Shown: Bone.
- Crown: Off kilter telescope.
- Brim: hand shaped front pushed up-Open.
- Hatband: 3/4" black leather with optional windstring.
- Crown: 4 3/4"
- Brim: 5"
